How To Use Crimping Tools

Crimping involves joining connectors, cables, and other metal pieces by deforming them to hold onto one another. Simply put, crimping tools are used to form a strong, reliable bond between items like cables and wires. The deformation formed is called the crimp, or seal, and the tool used is what forms the connection between metals and other ductile materials. Crimping is employed widely in electrical work, manufacturing, and by engineers and mechanics who crimp a variety of materials. When used in electrical work, crimping is used in order to connect wires. Crimping tools are used to make sure the connection made is correctly protected from moisture or gas by creating a seal to avoid a short. Often, crimping tools are used to attach connectors to the ends of electrical cables and are typically able to be used for other functions, including compression, bending, cutting, stripping, and more. Each tool is made to work with certain cables, and some are compatible with multiple wires and pipes.

Crimping tools exist in many forms, including ones for bootlaces, thin cables, QM or IP68 connectors, coaxial cables, and splice connectors. To start, bootlace crimping tools are made to crimp bootlace ferrules, which are metal tubes that are connected to an insulation collar. They are able to be used in screw terminals, where they keep wires from splitting and are able to crimp many different sizes of wire. In addition, thin cable precision crimping tools are particularly useful when you’re working with thinner cables where a mistake could mess up the entire system. These tools in particular have a ratchet that controls the crimp so that human errors are avoided. Crimping splices involve gel-filled connectors that are made particularly for this type of job. Finally, coaxial cables carry high frequency signals, and are hard to crimp. They require specific tools too.

There are many different kinds of crimp tools available including handheld, electrical, benchtop, hydraulic, and pneumatic ones. Handheld crimp tools are easy to transport and are typically used for smaller objects. On the other hand, crimp tools are sometimes powered by batteries, and those ones are much easier to use than manually-operated ones. Benchtop crimp tools are larger and are meant to be attached to workbenches for difficult instances of crimping. If you’re looking to use as little energy as possible while crimping, hydraulic crimp tools might be for you. Hydraulic fluid makes these tools very powerful, and are typically used in industrial cases that require maintenance. Pneumatic crimp tools are air-based and utilize air pressure for compression power.

In order to crimp cables or the like, you need to have four tools available to you: wires, a connector, a wire stripper, and a crimping tool. First, using a wire stripper, you need to strip the insulation away from the wire so the crimp connector fits on the end. Then you can twist the wire to make its end firm for improved connection. Place the connector inside the crimping tool along with the wire, then press the tool. The connector and wire should stick to one another if crimping is done correctly. It’s incredibly important to note that pliers cannot be used in place of crimping tools because the connection made won’t be right for the materials. Also, crimps are not meant to be undone.

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